Custom Motorcycle Gas tank fabrication, Chappell Customs, board track 82 XS650



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Making the xs650 Boardtracker tank from scratch!
Tons of hours involved, but here’s the quick version…
fabrication of fuel tank required template creation, mockup, sheet metal cutting with both plasma cutter and beverly shear, metal brake to bend up flanges, and shrinking and stretching to match the curve of our frame. Finally welded together with the tig welder using silicon bronze rod, then sanded smooth and pressure tested.

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